{"id":5946,"date":"2025-11-12T15:23:42","date_gmt":"2025-11-12T15:23:42","guid":{"rendered":"https:\/\/www.neidlinger-holding.com\/epoxy-potting-compounds-for-rail-transformers\/"},"modified":"2026-02-20T13:52:32","modified_gmt":"2026-02-20T13:52:32","slug":"epoxy-potting-compounds-for-rail-transformers","status":"publish","type":"post","link":"https:\/\/www.neidlinger-holding.com\/en\/epoxy-potting-compounds-for-rail-transformers\/","title":{"rendered":"Epoxy potting compounds for rail transformers"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"5946\" class=\"elementor elementor-5946 elementor-5920\" data-elementor-post-type=\"post\">\n\t\t\t\t\t\t<section class=\"elementor-section elementor-top-section elementor-element elementor-element-499d42ab elementor-section-boxed elementor-section-height-default elementor-section-height-default\" data-id=\"499d42ab\" data-element_type=\"section\" data-e-type=\"section\">\n\t\t\t\t\t\t<div class=\"elementor-container elementor-column-gap-default\">\n\t\t\t\t\t<div class=\"elementor-column elementor-col-100 elementor-top-column elementor-element elementor-element-11b45eed\" data-id=\"11b45eed\" data-element_type=\"column\" data-e-type=\"column\">\n\t\t\t<div class=\"elementor-widget-wrap elementor-element-populated\">\n\t\t\t\t\t\t<div class=\"elementor-element elementor-element-388ff4f8 elementor-widget elementor-widget-text-editor\" data-id=\"388ff4f8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\n<p><strong>Transformers in rail vehicles must operate reliably under extreme conditions: voltages, vibrations and fluctuating temperatures place stringent demands on the materials used. With its specially optimised epoxy resin potting compounds, WEVO-CHEMIE GmbH offers solutions that combine long-term stability with efficient processing. The materials meet fire protection requirements in accordance with EN 45545-2 standards and combine high thermal conductivity with excellent partial discharge resistance and a low cracking tendency. The result is safe, durable components for use in rail transportation. <\/strong><\/p>\n\n<p>When it comes to modern rail transformers, epoxy potting is essential to reliably protect the windings. The low material coverage between the resin and the iron core presents a major challenge for long-term stability and efficient thermal management. However, Wevo\u2019s potting compounds have been specially optimised to meet these requirements: their high filler content reduces the thermal expansion coefficient and minimises cracking compared with standard products. This combination lowers stress within the composite as well as mechanical strain, thus ensuring the long-term integrity of the windings.<\/p>\n\n<p><strong>Epoxy resin potting compounds: electrically insulating and thermally conductive<\/strong><\/p>\n\n<p>The complete impregnation of the windings further promotes long-term performance. The <a style=\"color: #8f9197;\" href=\"https:\/\/www.wevo-chemie.de\/en\/products\/wevopox\">epoxy resin potting compounds<\/a> for high-voltage transformers are used together with an organic hardener that enables extended processing time of up to 90 minutes at 100 \u00b0C when potted under a vacuum. The process enables essential partial discharge resistance \u2013 preventing small electrical discharges within the winding \u2013 and therefore reliable insulation.<\/p>\n\n<p>In addition to <a style=\"color: #8f9197;\" href=\"https:\/\/www.wevo-chemie.de\/en\/properties\/electrical-properties\">electrical stability<\/a>, <a style=\"color: #8f9197;\" href=\"https:\/\/www.wevo-chemie.de\/en\/properties\/thermal-conductivity\">thermal properties<\/a> are crucial to the reliability of modern transformers. Wevo\u2019s thermally conductive potting compounds are specially optimised to allow efficient heat dissipation, even during short-term thermal peaks. The results are cooler windings under load, lower operating temperatures and support for long-term stability.<\/p>\n\n<p><strong>Flame-retardant epoxy potting resins with rail approval EN 45545-2<\/strong><\/p>\n\n<p>Excellent <a style=\"color: #8f9197;\" href=\"https:\/\/www.wevo-chemie.de\/en\/properties\/flowability\">flow properties<\/a> are also ensured, making the epoxy resins suitable for processing large transformer cores. For an efficient production process, the systems can also be easily homogenised, despite their high filler content.<\/p>\n\n<p>The <a style=\"color: #8f9197;\" href=\"https:\/\/www.wevo-chemie.de\/en\/properties\/flammability\">flame-retardant potting<\/a> resins have been tested in accordance with rail approval EN 45545-2 and also meet UL 94 V-0 standards. They therefore fulfil the essential requirements for potting materials in rail vehicles and for use in technically demanding high-voltage transformers.<\/p>\n\n<p><strong>Further epoxy applications: e-motors and distribution networks<\/strong><\/p>\n\n<p>Apart from their rail-related applications, Wevo\u2019s potting compounds are also suitable for indoor insulators in distribution networks as well as for the stator potting of electric motors \u2013 applications that require high electrical stability through precisely tailored properties to ensure long-term performance. This enables Wevo to support rail, energy technology and electric vehicle manufacturers in the safe, efficient design of high-performance components.<\/p>\n\n<div style=\"background-color: #f5f5f5; padding: 25px 15px 15px 25px; border-radius: 0px; margin: 40px 0px 40px 0px;\"><strong>Key insights on transformer potting compounds from Wevo:<\/strong>\n<ul>\n<li><span style=\"font-family: WevoPro_Light;\">Wevo develops electronic <a href=\"https:\/\/www.wevo-chemie.de\/en\/products\/wevopox\">potting compounds based on epoxy resin<\/a> with EN 45545-2 railway approval, specifically designed for high-voltage transformers in rail vehicles.<\/span><\/li>\n<li><span style=\"font-family: WevoPro_Light;\">Optimised material properties include high partial discharge resistance, low cracking tendency and excellent thermal conductivity.<\/span><\/li>\n<li><span style=\"font-family: WevoPro_Light;\">Flame retardancy complies with EN 45545-2, additionally meets UL 94 V-0 standards.<\/span><\/li>\n<\/ul>\n<\/div>\n\n<p style=\"font-size: 12px; color: silver;\">Image source: \u00a9 kontolasu \u2013 stock.adobe.com, AI generated<\/p>\n\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link\" href=\"https:\/\/www.wevo-chemie.de\/en\">wevo-chemie.com<\/a><\/div>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Wevo-Chemie has developed specially optimised epoxy resin potting compounds for high-voltage transformers in rail vehicles. The thermally conductive materials provide partial discharge and cracking resistance as well as flame-retardant properties according to EN 45545-2. The result: reliable components for safe power conversion.<\/p>\n","protected":false},"author":7,"featured_media":5911,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"ocean_post_layout":"","ocean_both_sidebars_style":"","ocean_both_sidebars_content_width":0,"ocean_both_sidebars_sidebars_width":0,"ocean_sidebar":"0","ocean_second_sidebar":"0","ocean_disable_margins":"enable","ocean_add_body_class":"","ocean_shortcode_before_top_bar":"","ocean_shortcode_after_top_bar":"","ocean_shortcode_before_header":"","ocean_shortcode_after_header":"","ocean_has_shortcode":"","ocean_shortcode_after_title":"","ocean_shortcode_before_footer_widgets":"","ocean_shortcode_after_footer_widgets":"","ocean_shortcode_before_footer_bottom":"","ocean_shortcode_after_footer_bottom":"","ocean_display_top_bar":"default","ocean_display_header":"default","ocean_header_style":"","ocean_center_header_left_menu":"0","ocean_custom_header_template":"0","ocean_custom_logo":0,"ocean_custom_retina_logo":0,"ocean_custom_logo_max_width":0,"ocean_custom_logo_tablet_max_width":0,"ocean_custom_logo_mobile_max_width":0,"ocean_custom_logo_max_height":0,"ocean_custom_logo_tablet_max_height":0,"ocean_custom_logo_mobile_max_height":0,"ocean_header_custom_menu":"0","ocean_menu_typo_font_family":"0","ocean_menu_typo_font_subset":"","ocean_menu_typo_font_size":0,"ocean_menu_typo_font_size_tablet":0,"ocean_menu_typo_font_size_mobile":0,"ocean_menu_typo_font_size_unit":"px","ocean_menu_typo_font_weight":"","ocean_menu_typo_font_weight_tablet":"","ocean_menu_typo_font_weight_mobile":"","ocean_menu_typo_transform":"","ocean_menu_typo_transform_tablet":"","ocean_menu_typo_transform_mobile":"","ocean_menu_typo_line_height":0,"ocean_menu_typo_line_height_tablet":0,"ocean_menu_typo_line_height_mobile":0,"ocean_menu_typo_line_height_unit":"","ocean_menu_typo_spacing":0,"ocean_menu_typo_spacing_tablet":0,"ocean_menu_typo_spacing_mobile":0,"ocean_menu_typo_spacing_unit":"","ocean_menu_link_color":"","ocean_menu_link_color_hover":"","ocean_menu_link_color_active":"","ocean_menu_link_background":"","ocean_menu_link_hover_background":"","ocean_menu_link_active_background":"","ocean_menu_social_links_bg":"","ocean_menu_social_hover_links_bg":"","ocean_menu_social_links_color":"","ocean_menu_social_hover_links_color":"","ocean_disable_title":"default","ocean_disable_heading":"default","ocean_post_title":"","ocean_post_subheading":"","ocean_post_title_style":"","ocean_post_title_background_color":"","ocean_post_title_background":0,"ocean_post_title_bg_image_position":"","ocean_post_title_bg_image_attachment":"","ocean_post_title_bg_image_repeat":"","ocean_post_title_bg_image_size":"","ocean_post_title_height":0,"ocean_post_title_bg_overlay":0.5,"ocean_post_title_bg_overlay_color":"","ocean_disable_breadcrumbs":"default","ocean_breadcrumbs_color":"","ocean_breadcrumbs_separator_color":"","ocean_breadcrumbs_links_color":"","ocean_breadcrumbs_links_hover_color":"","ocean_display_footer_widgets":"default","ocean_display_footer_bottom":"default","ocean_custom_footer_template":"0","ocean_post_oembed":"","ocean_post_self_hosted_media":"","ocean_post_video_embed":"","ocean_link_format":"","ocean_link_format_target":"self","ocean_quote_format":"","ocean_quote_format_link":"post","ocean_gallery_link_images":"off","ocean_gallery_id":[],"footnotes":""},"categories":[19],"tags":[],"class_list":["post-5946","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","entry","has-media"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Epoxy potting compounds for rail transformers - Dr. Neidlinger Holding<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.neidlinger-holding.com\/en\/epoxy-potting-compounds-for-rail-transformers\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Epoxy potting compounds for rail transformers - Dr. Neidlinger Holding\" \/>\n<meta property=\"og:description\" content=\"Wevo-Chemie has developed specially optimised epoxy resin potting compounds for high-voltage transformers in rail vehicles. 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The thermally conductive materials provide partial discharge and cracking resistance as well as flame-retardant properties according to EN 45545-2. 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